Sudbury safe from nickel pig iron 'threat'

Mining analyst Raymond Goldie spoke about the nickel market at the 11th International Platinum Symposium at Laurentian University's Fraser Auditorium June 22. Photo by Nick Stewart.

Mining analyst Raymond Goldie spoke about the nickel market at the 11th International Platinum Symposium at Laurentian University's Fraser Auditorium June 22. Photo by Nick Stewart.

Jun 23, 2010- 12:27 PM

Pollution, cost and impurities are obstacles for China

By: Northern Ontario Business Staff

The threat that Chinese-produced nickel pig iron poses to Sudbury's nickel producers is overblown, according to mining analyst Raymond Goldie.

Speaking to the 11th International Platinum Symposium at Laurentian University's Fraser Auditorium June 22, Goldie said that nickel pig iron — a low-cost substitute for refined nickel — is too flawed to pose a serious long-term threat.

“There's two big problems with pig nickel,” Goldie, senior mining analyst and vice-president of Toronto-based Salman Partners, said.

“Firstly, it's dirty, and second, making it is dirty. It is in fact too dirty to be the sole source of nickel in stainless steel.”

Nickel pig iron is made by putting nickel-rich dirt in a specialized furnace.
However, the end product is riddled with impurities, and must be blended with pure or virgin nickel to make stainless steel. For every pound of pig nickel, four pounds of virgin nickel is required.

“This kind of restricts the demand for pig nickel,” says Goldie. “Until the pig-nickel producers can make a cleaner product, I think that four-to-one ratio is the best they'll get.”

The process involved in producing pig iron also requires cheap coking coal and cheap electricity, both of which are increasingly rare supply in China.

This is due in part to the government's move to shut down scores of high-pollution coal plants, something that may eventually be in the cards for pig nickel producers, said Goldie.

He likens the situation to that seen by zinc producers in that country, with many related “dirty” mines and smelters having been shut down through 2004 and 2005. This transformed China from a net exporter of zinc to a net importer.

The only real point where Sudbury and other global nickel producers will need to worry about nickel pig iron will be when Chinese firms develop the technology to produce more cleanly and with far fewer impurities.

Until then, pig iron will provide nickel with a general ceiling of $10 per pound, where pig iron becomes the more attractive option, says Goldie.

Conversely, nickel will likely have a floor of $7.50 per pound, where producers will adjust their output to tighten supply.

Many nickel producers adhere to the Potash Corporation of Saskatchewan's approach to supply management, which says the key is not volume or market share, but price. This can involve laying off staff and cutting production, “a situation that may be rather familiar here in Sudbury,” said Goldie.

If trends seen through the London Metal Exchange are to be believed, the price of nickel will sit at $9 a pound by 2011, and sink down further to $7.50 by 2015. However, Goldie said he isn't convinced prices will drop to that extent, as he doesn't believe the world will find enough new deposits to resolve the growing shortages by then.

In fact, with demand set to stay strong, particularly in China, the world will need more “mini-Sudburys,” he says.

This is due in part to the continued rise of global industrial development, though what is now “a China story” will in the coming years become “an India story,” said Goldie. The latter nation's middle class is set to swell to 500,000 over the next two decades.

Other growth factors for nickel include the anticipated increase in the production of hybrid vehicles, which is estimated to annually require 600,000 tons of nickel by 2020.

Article by Northern Ontario Business reporter Nick Stewart, nstewart@nob.on.ca. 
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13 Comments

  • So, it has nothing to do with the global economy. Nothing to do with the issues. Nothing to do with your division losing tens of millions per fiscal 1/4 under the 'status quo' contract?
    It all boils down to Fera and the boys saving egos. ".Did you think Fera could come back to Sudbury and tell the boys.........we got zero,PLUS the company asked for concessions."

    Thanks for clearing up any doubt left that your union has no clue about the mess they created for themselves. Yup, we can clearly see which side DOESN'T understand the economy.

    One Day Too Long. One Strike Proved Wrong.

  • Well,Noof/Phil.......you are so 'high tech',you completely overstepped the obvious.

    The 3000 steelworkers pay union dues,and expect the union to negotiate a good contract for them.Did you think Fera could come back to Sudbury and tell the boys.........we got zero,PLUS the company asked for concessions.

    Im sure you are aware the majority of blue collar workers DONT understand the economy,and expect a raise EVERY contract.

    Do you see your problem,Noof/Phil,you have lost contact with the every day man........and forgot how they think.

  • Strike during a recession. Strike when there is a glut of your product in stockpile.
    Strike when tens of thousands of Canadians are losing their jobs and you're upset about a bonus? Upset about a pension refrom that won't affect anybody because of forecast job cuts.
    Strike because the foreign union tells you they have a Global Union plan. You are the linchpin. (Guinnea Pigs)
    Pound your chest and make a huge hissy fit for a year. Lose seniority. Add years to your mortgage. Toss away $100,000 in salary. Throw away decades of community respect and support.
    "All i know is they are very poor business men".

  • Sorry.....cat jumped on the keyboard and sent

    aaaaaahhhhh Delaware
    Now your US Division 3 College education is obvious to everyone.
    CVRD COULDN'T do "their homework.Feasability studies" as it was a hostile take over. The only info they could get was general public knowledge and they were naive enough to believe the distortions of the Inco news releases were totally accurate.
    Price at $25/lb? The companies believed Nickel would stay at $14 for another 7 years. However, all of their (Inco /Vale and Xstrata) projects used a nickel price of $6.00 until October 08. I really don't know what the number is now.
    You say "All i know is they are very poor business men". The USW leaders were worse businessmen as they had all the inside info that Vale Inco provided them going into negotiations, the historic data from years of union activity and negotiations and the USWofA economists with global experience and they still took Local 6500 out on strike. Like that was a brilliant decision???

  • aaaaaahhhhh Delaware
    Now your US Division 3 College education is obvious to everyone.
    CVRD COULDN'T

  • 'Now i know'????????All i know is they are very poor business men.They certainly didnt do their homework.Feasability studies are always done prior to any purchase,and these people were obviously asleep at the wheel.

    As much as i know very little about mining.........even i know the prices would not remain at $25 a lbs.

  • @Delaware
    The purchase of Inco by CVRD was a mistake but it was made at a time when mergers and acquisitions were happening at a frenzied pace...everyone...EVERYONE believing the metals price boom was going to last for 10 years as the populatin of the BRIC countries bought metal goods like sinks, untensils, pots & pans, copper pipe etc.
    Because CVRD's "takeover" of Inco was hostile, they couldn't do a due diligence study and believed the information that was public knowledge. They didn't realize the plants were deteriorated, the ore bodies running out, the work force unmotivated, the undeserved power of the union.
    Had they known these things they would have done something other than buy Inco and they weren't the only ones caught up in the frenzy. 3 years after Xstrata bought Falconbridge, you could have purchased the entire corporation of Xstrata for less than they paid for Falconbridge.
    Now you know

  • Well,Noofie/Phil,with all your knowledge,perhaps you should have advised Vale NOT to purchase Inco

  • Well said noofie.
    Rhetoric and chest thumping won't change the fact that there are plenty of other sources of quality nickel. Extracted and produced at lower prices.
    Yes, Sudbury does make a nice product. But its deeper and deeper to get at. Labour costs are out of control, and the antagonistic union puts out a mediocre work ethic.
    Pig Nickel will satisfy a large demand for basic nickel products. High quality stuff can be purchased from Vale's and Xstrata's other holdings.

    Welcome to the GLOBAL economy camo and Del. Keep the palet fires a burnin'.

    One Day Too Long. One Strike Proved Wrong.

  • @ camo.?
    The source of the nickel has nothing to do with your continuing belief that the basin nickel is special. Any ni carbonyl refinery can produce 4 nine nickel in powder or pellet form if it is designed to do so. The Vale refinery process is a copy of the Clydach refinery which is producing 4 nine nickel now but not enough to meet world demands.
    Your union nonsense about "Our nickel is second to none.." will be true only as long as the ni carbonyl refinery is running. If Vale were to build a similar refinery in Goro NC or Brazil, they could produce 4 nine nickel there.

    Stop your nonsense. Learn a little more than what they tell you enter in this blog at the hall.

  • Wouldnt have expected anything different from 'Phil'.

    Ok,Phil,we get it,we get it..........you wish doom and gloom on everyone.Get a life for God's sake

  • Remember folks, there are only a few places in the world that can do what Sudbury does...
    Only a few...
    Our nickel is second to none...
    .
    Nickel pig iron is a very cheap and LOW quality form of refined nickel...Yes it is true it can be used in many lower applications... But the higher end applications such as the aerospace industry MUST have a higher grade or refined nickel...There will always be a need for Sudbury's "A" powder, and our second to none pellets, and products... There are only a handful of companies in THE WORLD that can do what Sudbury can do...[That's why Sudbury's products are "SCOOPED UP" as soon as we make them, our stuff doesn't go on the LME]
    Not to mention our GOLD, SILVER, COPPER, PLATINUM, PALLADIUM, RHODIUM, and all the other EXPENSIVE "UM'S" that we supply...
    Why do you think Sudbury always makes a profit...

  • Remember folks, these so-called "experts" in the metals industry also predicted the nickel boom would go on for up to another decade just before the strike..........

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